2020 WINNER, 2023 FINALIST - ACE AWARD!!!! (844) 344-2271 sales@compositeap.com
2020 WINNER, 2023 FINALIST - ACE AWARD!!!! (844) 344-2271 sales@compositeap.com
CAP was started in 2015 by W. Chad Nunnery, former executive of a large US composites leader. After learning of the desire for advanced composite utility cover solutions - Made in America rather than molded overseas and stamped with an American sounding brand- CAP was formed in McAllen, Texas. CAP uses high tonnage compression presses for the best blend of quality and affordability.
Unlike RIM/RTM or SMC composites, CAP's proprietary compression molding process and formulation use a unique composite substrate that combines continuous/long fibers and short fibers. This proprietary innovation gives traffic-load strengths AND surface strength. Compression molding greatly reduces the likelihood of entrapped gas, delaminated glass layers, ensures a complete cure and fully resin-impregnated fiberglass. Many post-processes can be eliminated, and the added surface integrity from the small fibers allows higher more pronounced details (tread, text, graphics).
CAP's process and US location allow us to promise weeks, not months, for product delivery. And, no need to order large quantities or keep stocks if you want a custom logo. We also mold manufactured dates into the product allowing traceability to raw materials for analysis. Want to see how the product is made...no need to travel across the world. Call us - in American time zones - and we can speak to you in native English (or Spanish!).
BABA goes farther than the AIS (American Iron & Steel) Act - All materials including composites - for Federally assisted infrastructure projects are produced in the United States of America.
Can you prove your imports were not manufactured wholly or in part in the Xinjiang China? Do you have evidence that the goods, wares, articles, or merchandise were not produced using forced labor?
“…manhole rings or frames, covers, and assemblies…shall be marked on the top surface with the English name of the country of origin by…permanent method of marking in a location such that it will remain visible after installation.”
Most international countries that mold composite manhole covers have one sewer line for both sanitary and stormwater. Thus, the concern for rain inflow into the sanitary sewer is not a priority. CAP's covers can eliminate inflow through the cover. Most imported covers are not watertight and will allow substantial I&I.
Because the devoted sanitary sewer system in the USA is not as dilute as combined sanitary + storm sewers, US hydrogen sulfide levels reach very high ppm. Thin walls of international frames can break exposed to heavily corrosive environments.
CAP covers and frames have molded-in manufacturing dates. If your import cover has any issue, what will your importer do to help? Sell you a new - potentially still defective - product.
CAP can guaranty with precision that covers have completely reacted. Partial cure - perhaps uncured in the part center - will result in weaker parts and possibly failure. If your composite is not a CAP, how do you know it is cured?
This eye-popping 2-minute trailer of award-winning, "Cast In India," by Natasha Raheja, shows critical US infrastructure produced by the world's largest cast exporter and “a glimpse of the working lives of the men behind manhole covers...” The breathtaking health, safety, and environmental conditions at the manufacturer overshadow potentially fatal concerns of product reliability, consistency, and durability – which directly impact pedestrian safety in US streets. (See more at castinindia.com)
CAP ships from McAllen, TX with lead times of 2-3 weeks from raw material to molded assemblies. Are you interested in the composite benefits, and suffer from long lead times from imported supply chain issues. Give us a call!
Composite Access Products is a family company, value-driven, and customer-focused, while injecting fun and personality into business. (photo on left: CAP founders with their families at recent Christmas bowling party)
...grew up in the Berkshires of Massachusetts graduating from Dartmouth College in Hanover, NH with Engineering and Chemistry degrees in 1994. With 25 years of composites experience, Mr. Nunnery brings expertise in material properties, market application, molding processes, part design, and global composites industry relationships. He has led several start-up operations: two in Mexico - residing in Mexico City for 6 years - one in Brazil, and one in the U.S.A. Personal Fun Facts: He is still the only Berkshire County individual in Massachusetts history to earn the combined State Championship title for boys high school cross country . And even though he grew-up in New England, he loves Texas with his F-150, cowboy boots, shotgun, and beautiful Mexican wife.
...grew up in St. Louis Missouri graduating from University of Missouri, Columbia with B.S. degrees in both operations management and accounting and is a licensed certified public accountant in the State of Texas. Mr. Brown is currently the President and majority owner of Valley Die Castings in McAllen, TX which he has successfully managed since 1997 growing his company 5x from when he bought it. Mr. Brown brings facility space and a broad business acumen with expertise in obtaining financing, capital procurement, molding, tool design, safety and regulatory requirements. Personal Fun Facts: When Andrew is not at the factory 12-14 hours per day, he can sing every Beastie Boys lyric and is the best dancer on the floor. He is also Mizzou Tigers and St. Louis Cardinals biggest fan.
...was raised in Brownsville, Texas graduating in 1995 from Texas Tech University with a B.S. in Civil Engineering, and holds Professional Engineering (P.E.) and Certified Flood Manager's (C.F.M.) licenses with the State of Texas. Mr. Fry serves currently as the General Manager of the Valley Municipal Utility District in Rancho Viejo, Texas. Since 1997, he has served municipal positions in water and waste water for the utility infrastructure in the lower Rio Grande Valley of Texas. In addition to understanding infrastructure opportunities for composites, he also can obtain specifications with municipalities, water supply stores, and contractors. Personal Fun Facts: Scott was born in Matamoros, Mexico and grew up in Texas racing motocross bikes competitively. He is passionate about traveling and exploring Mexico.
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